
While working on her Oscar-winning biopic Judy, Renée Zellweger had an awkward mishap while filming a kissing scene.
When she and her co-star Finn Wittrock locked lips, Zellweger’s prosthetic nose broke and oozed glue, which went onto Wittrock’s face.
“I did not know until this kissing scene and I look at him with horror and I realise, ‘Am I more upset that I got that on his face – and we haven’t cut so I can’t be touching his face in a way to try and get it off – or that it’s attached to my head and there’s so much more where that came from?’” said Zellweger.
“The glue and the thing and the chemicals or something, I don’t know, and some of it would just sneak out the crevice [on the side].”
Zellweger is not alone in experiencing mishaps on film and TV sets. Sometimes they are hilarious – and other times, they are just plain embarrassing, or even dangerous.
The incidents can range from falling asleep during a sex scene, to knocking out a co-star.
It’s no surprise that sex scenes are a breeding ground for mishaps, such as when actors are forced to film uncomfortable scenes while wearing a modesty patch or sock to hide their body parts. Even in a time where intimacy coordinators are a regular presence on set, things don’t always go exactly to plan.
Here are some of the biggest on-set mishaps in film and TV:
Margot Robbie — The Wolf of Wall Street
The actor says that acting in the scene where she has sex with Leonardo DiCaprio on a bed of money was really painful in The Wolf of Wall Street. “I got a million paper cuts on my back from all that money! It’s not as glamorous as it sounds,” she said. “If anyone is ever planning on having sex on top of a pile of cash: don’t. Or maybe real money is a bit softer, but the fake money is like paper, and when I got up off the bed, I turned around to get my robe and everyone gasped. I said, ‘What is it?’ And they said, ‘You look like you’ve been whipped a million times. Your back is covered in a thousand red scratches.”
Sylvester Stallone and Dolph Lundgren — Rocky IV
The fourth in the Rocky film franchise to focus on the boxing career of the fictional Rocky Balboa, played by Sylvester Stallone, has some gripping and authentic-looking fight scenes. It’s no wonder then that during filming, Stallone actually asked Dolph Lundgren, who plays his opponent, Ivan Drago, to try to knock him out for real. But Lundgren hit him with such force that he was sent to the hospital and was in intensive care for over a week.
Marlon Brando — The Godfather
Brando was infamous for his bad on-set behaviour. That is one reason why Paramount was nervous about getting him involved in Francis Ford Coppola’s mafia film. It didn’t start well, when on the first day of shooting, the actor who played the patriarch in the family, Vito Corleone, missed his overnight flight from LA to New York. His scene was rescheduled for the next day, but it cost producers $40,000.
Tom Cruise —– Mission: Impossible — Fallout
The action star broke his ankle while doing his own stunt on set of the sixth Mission Impossible. The scene sees Cruise completing a fast rooftop jump from one building to another, when his foot slams into the side of the wall. But instead of collapsing in a heap, he keeps going as if nothing has happened, until the end of the scene when he can be seen hobbling away. He said: “I knew instantly my ankle was broken and I really didn’t want to do it again so just got up and carried on with the take. I said, ‘It’s broken. That’s a wrap. Take me to hospital’ and then everyone got on the phone and made their vacation arrangement.”
Lizzy Caplan and Michael Sheen — Masters of Sex
Caplan was nervous when she had to take her clothes off in front of co-star Sheen in the TV series Masters of Sex. It made her feel better that they were both shaky. But then disaster struck. “And we complete the scene, I place the hand on my breast and they yell “Cut” and he immediately walks over to a garbage can and throws up.“ Turns out Sheen had eaten something that upset his stomach, but Caplan didn’t know that. She said: ”My whole self-confidence plummeted to the ground and I realised that I’m a monster and anybody who touches me will immediately start vomiting and that’s just the way it’s going to be.”
Dakota Johnson and Jamie Dornan — 50 Shades of Grey
Obviously this could be a load of hype to promote the first erotic film in the franchise, but there were certainly a lot of terrible sex scenes in which things could go wrong. Johnson, who plays Anastasia Steele, becomes romantically linked to Christian Grey (Jamie Dornan) and they act out their BDSM desires. Johnson, who wore a modesty thong glued to her body while Dornan wore a “wee bag” to protect his modesty, said: “I got whiplash once from him throwing me on the bed. So f***ing painful. I wish we had a gag reel from the shoot.”
Michael Imperioli — Goodfellas
Michael Imperioli is best known for his role as Tony Soprano’s protégé, Christopher Moltisanti in The Sopranos. During the filming of his death scene in Martin Scorsese’s Goodfellas, Imperioli cut his hand on a glass and was taken to hospital, where the doctors sped in to treat his fake bullet wounds.
Bill Murray — Groundhog Day
During the filming of Groundhog Day, Murray was more irritable than usual as he was going through a divorce and was prone to disappearing from set. He had been asked to get an assistant to ease communication between him, the director Harold Raims and the studio. He was against the idea, so he hired somebody who was deaf and spoke only in sign language, which nobody on set, including Murray, could understand. Ramis said: “Bill said, ‘Don’t worry, I’m going to learn sign language.’ And I think it was so inconvenient that in a couple of weeks, he gave that up. That’s anti-communication, you know? Let’s not talk.”
Anne Hathaway and Jake Gyllenhaal — Love and other Drugs

Hathaway accidentally stripped off too soon when she thought cameras were rolling during the filming of Love and other Drugs. She stars alongside Jake Gyllenhaal in the erotic film based on the non-fiction book Hard Sell: The Evolution of a Viagra Salesman by Jamie Reidy. “I have to remove my trench coat and be nude underneath, and I thought we were filming,” she said. “But it turned out we were just rehearsing and I got unnecessarily naked in front of a lot of people!”

Ryan Reynolds and Olivia Wilde — The Change-Up
The Deadpool star was so taken aback when his co-star Olivia Wilde painted smiley faces on her underwear during a sex scene, that he completely forgot what he was doing. “In the scene, she’s sitting there and I take her top off and the bra off, and she has those panties on, but she’s drawn these adorable little smiley faces on them,” he said. “And I forget every line. Not just from this movie, but from every other movie I’ve done.”
Sean Connery and Lana Turner — Another Time, Another Place
Sean Connery and the American actress Lana Turner were famously filming a love scene for Another Time, Another Place when Turner’s gangster boyfriend Johnny Stompanato showed up uninvited. Turner was playing an American journalist who has a love affair with a BBC war correspondent (played by Connery). But her real-life boyfriend was so jealous that he showed up with a gun in his hand, and threatened to kill Connery. Bravely, Connery grabbed the gun from his hand and twisted the boyfriend’s wrist until he fled off the set. Turner’s turbulent life continued when her daughter Cheryl killed Stompanato with a kitchen knife, fearing that he was going to kill her mother after he showed up at their house in the US. In the trial it was deemed as justifiable homicide.
Mel Brooks — Blazing Saddles
During the filming of Blazing Saddles, a man wandered into a scene of the film. He wasn’t part of the crew or cast, but when the director Mel Brooks got the man moved on, he returned again, seemingly not understanding the request. Brooks then sent over a waiver for him to sign and left him in the movie for a laugh. He can be spotted at the end of the film wearing a jumper and standing on a sidewalk watching the action as people run out of the Warner Brothers studio front gates.
Margot Robbie and Alexander Skarsgard — The Legend of Tarzan

Apparently Robbie – who plays Jane – punched her Tarzan co-star Skarsgard after getting carried away during the filming of their climatic sex scene. The director David Yates asked them to be a little more violently passionate. “I didn’t injure Alexander,” she said. “And I didn’t punch him in the face, at least not hard. But he’s a pretty strong guy. He can take it. We just got carried away a bit.”
Henry Cavill — The Tudors
Cavill says he had to “apologise profusely” after he got aroused on set for The Tudors, adding that “It had only happened to him once”. “A girl had to be on top of me, she had spectacular breasts and I hadn’t rearranged my stuff into a harmless position. She’s basically rubbing herself all over me and, um, it got a bit hard.” He claimed there was nothing sexy about onscreen sex scenes. “All you’re doing is smacking your nuts against someone and nothing is going in.”
Christopher Guest and Cary Elwes — The Princess Bride
When you see the dashing Westley (Cary Elwes) fall to the ground unconscious during a fight scene in Rob Reiner’s The Princess Bride, it really happened. Christopher Guest, who was playing Count Tyrone Rugen, knocked Elwes out by accident, when he hit him on the head with the butt of his sword. Elwes also broke his toe during the first week of filming when he was “messing around” between scenes on co-star Andre the Giant’s all-terrain vehicle. But the actor, who was in his first major role, hid the injury for the rest of the film as best he could. “I was limping a bit, you can see it in some of the scenes — you can see that I was limping into the fire swamp (during a scene with Robin Wright).”
John Malkovich — Being John Malkovich
Malkovich was filming the scene in Being John Malkovich in which he storms off, after he discovers Craig Schwartz (John Cusack) has been renting out his brain to strangers. According to the director, Spike Jonze, a drunk extra then threw a beer can from a moving car at his head while shouting “Hey Malkovich, think fast!” Jonze liked the scene so much that he left it in the film. The extra had his day rate bumped up to $700 a day because he had a speaking role.
Viggo Mortensen — The Lord of the Rings

When Aragon (Mortensen) thinks that two of the hobbits are dead in a scene in The Two Towers, he lets out a gigantic primeval cry as he kicks his helmet in anger and falls to the floor. This behaviour would seem like an appropriate response to the grief his character feels but in reality, the actor had actually broken two toes while kicking his helmet.
The entire cast of Roar
Whatever the mishap, nothing can surely be as bad as it was on set for director Noel Marshall’s family, who were cast in his 1981 adventure comedy film Roar. During filming, his then wife Tippi Hedren, her daughter, Melanie Griffith, and Marshall’s two sons, John and Jerry, were mauled by lions. Hedren suffered multiple scalp wounds while Marshall was bitten so many times, he ended up hospitalized with gangrene.